KN 100 HBA PLC

Welding Machines

KN 100 HBA PLC

Flash Butt Welding Machine

KN 100 HBA PLC is a PLC-controlled flash butt welder for band saw blades 20–100 mm wide. Stored blade recipes organize welding-current settings and the welding/annealing workflow for repeated production and blade-service work.

Application reviewTechnical configurationAfter-sales support

Talk to a product specialist

Request a Quote

Send your details for KN 100 HBA PLC. Our team will review your application and contact you.

We use your details to respond to this request. Privacy notice

Product overview

Built for Reliable Production

Application and Operation

KN 100 HBA PLC is a PLC-controlled flash butt welder for band saw blades 20–100 mm wide. Stored blade recipes organize welding-current settings and the welding/annealing workflow for repeated production and blade-service work.

Key Features

  • 400 blade-size recipes with barcode-assisted selection; scanner supply/configuration to be confirmed.
  • Automatic clamping-pressure regulation and calibration for the selected recipe.
  • Automatic upsetting-pressure regulation and calibration.
  • Welding current selected from the saved blade recipe.
  • Manufacturer-listed welding and annealing cycle approximately 14–45 seconds, depending on blade size and application.
  • Manufacturer-listed recipe change time up to 3 seconds; production setup and weld-quality checks depend on the application.
  • More than 450 counters, including recipe and device counters and jaw-service reminders.
  • Operator interface designed for quick access to production settings.

Options and Accessories

  • Sensitive deburring accessory removes flash above and below the weld, leaving approximately 0.2 mm seam allowance. Four-sided carbide knives; operation during annealing can be enabled or disabled by the program.
  • Liquid cooling connections for the HBA jaw and transformer circuit, with inlet/outlet shut-off connections. Confirm the cooling-system supply for the required production duty.

Options are configuration-dependent. Confirm compatibility and supply scope when requesting a quotation.

Construction and Components

The manufacturer lists the component systems in the technical table below. Confirm the supplied component specification for the ordered machine revision.

Documentation and Application Support

Request the model-specific technical sheet, operating manual and parts documentation for the supplied machine. Include blade or workpiece dimensions, material and production requirements so Temelsan can confirm the configuration, installation requirements and support scope.

Stored blade recipes

Consistent results for demanding production environments.

Guided welding settings

Designed around durable industrial operation.

Welding and annealing

Clear controls support an efficient operator workflow.

Machine data

Technical Specifications

Key data for initial machine selection. Final configuration is confirmed for your application.

Confirm your configuration
Technical specifications for KN 100 HBA PLC
Blade width20–100 mm
Blade thickness0.90–1.60 mm
ControlPLC
Recipe storage400 programs
Clamping pressure adjustmentAutomatic with calibration
Upsetting pressure adjustmentAutomatic with calibration
Construction materials1040, 2080, carburized steel, tempered steel, AMCO, Aluminium
Gear systemLiming
Pneumatic systemFesto
Electronic systemOmron
TransformerExpert
Hydraulic systemWinman
Temperature measurementLumasense

Product resources

See the Machine. Review the Details.

Watch the product in operation and access current technical documentation.

01

Product Video

See machine operation and key functions.

02

Documents & Downloads

Brochures and technical sheets open in a new browser tab.

Why Temelsan

Engineering confidence beyond the machine.

Temelsan combines application knowledge, industrial machine engineering and long-term service support. Our team helps you select the right configuration and supports your production after installation.

Temelsan engineering and machine commissioning
01

Application-led engineering

Machine selection starts with your material, capacity and production goals.

02

Industrial manufacturing

Robust machine systems developed for dependable daily operation.

03

Technical service

Installation, training, maintenance and spare-parts support from one team.

04

Long-term partnership

Practical support throughout the working life of your Temelsan machine.

Request a Quote